About Us
Serving clients all around the world, Shan Substrates is a well-known producer and exporter of premium coir products. We put a strong emphasis on providing excellent goods and top-notch customer service, making us the go-to source for coir solutions.
Shan Substrates, a leading manufacturer and exporter of quality coir products
Shan Substrates prioritises customer satisfaction through quality coir products and excellent customer service. We offer coir fiber, coir peat, and growing mediums.
- Coir product manufacturer and exporter,
- High quality, exceptional customer service, and sustainability focus,
- Trusted source for coir products and solutions.
We offer a range of coir products, including coir fibre, coir Peat, and growing mediums. All of our products are manufactured in-house, ensuring that our customers receive only the highest quality products. Our products are used in a variety of applications, including agriculture, horticulture, and landscaping.
Products
We offer a range of coir products, including coir fibre, coir pith, and growing mediums. All of our products are manufactured in-house, ensuring that our customers receive only the highest quality products. Our products are used in a variety of applications, including agriculture, horticulture, landscaping, hydroponics, greenhouse cultivation.
- All
- COCO PEAT - 5 KG BLOCKS
- COCO PEAT BRICKS - 650 GMS
- GROW BAGS
- COCO HUSK CHIPS
- COINS AND DISC
Call To Action
We believe that customer satisfaction is the key to our success. That's why we are dedicated to delivering the highest quality coir products and providing the best possible customer service.
Production Steps
We perform various checks and evaluations at each step of the production process to identify any potential issues and make necessary corrections before the product is shipped to customers.
Harvesting
Harvesting is the first step in the process of coir peat production. It involves the collection of mature coconut husks, which are the outer shells of the coconut.
Fiber separation
Husks are crushed and beaten to loosen the fibers. This is typically done using a machine called a defibering machine, which uses rotating blades to separate the fibers from the husk. The fiber obtained from this process is then used as a raw material for making a wide range of coir products, including mats, brushes, twine, and more.
Washing
Washing is an important step in the process of coir peat production. It involves cleansing the coir peat of impurities and removing salt contents. The coir peat are usually washed multiple times.
Sun drying
Sun-drying is a process used in coir peat production to remove moisture from the coir peat after it has been separated from the coconut husk and washed. The coir peat is spread out in a thin layer and exposed to sunlight and natural air currents. This process allows the fiber to dry gradually and evenly, which helps to preserve its quality.
Sieving
Sieving is a process that involves separating the coir dust and coir fiber from the coir peat. This is done by passing the coir peat through a series of screens or sieves of different sizes, which helps to separate the coir dust and coir fibers from the coir peat. Sieving is an important step in the coir peat production process as it helps to improve the quality of the final product by removing any impurities and low-quality components.
Pre-quality control
Quality control is an important aspect of the coir peat production process to ensure that the final product meets the desired specifications and standards. Some of the key quality checks in coir peat production include Moisture content range, pH Level, EC (Electrical Conductivity), Organic Matter, Physical Properties
Compression
The coir peat is compressed under high pressure to form blocks, slabs or briquettes. The compression process helps to increase the density of the coir peat, making it easier to handle and store. The resulting coir peat blocks are then packaged for sale as a growing medium for plants and agriculture.
Post-quality control
This process involves evaluating and verifying the quality of the final product to ensure that it meets the required standards and specifications. This involves a series of tests and inspections to check for various parameters such as moisture content, pH level, organic matter, bulk density, and compression strength. In addition, the physical appearance of the coco peat blocks is also evaluated to ensure that they are uniform in size, shape, and texture.
Packaging
Packaging is the final step in the production of coir peat. It involves storing the coir peat in bags for transport and sale. Coir peat is often packaged in large bags that are made of woven polypropylene or other durable materials. The bags are designed to protect the coir peat during transport and storage, and to make it easy to handle and dispense the coir peat when it reaches its final destination.
Sustainability
We are committed to sustainability and environmental responsibility, and we work closely with our suppliers to ensure that our coir products are sourced in an environmentally responsible manner. We also take steps to minimize our impact on the environment throughout our operations.
Raw material
Coco peat is considered as a sustainable raw material due to its several environmental benefits. It is a by-product of coconut fiber extraction, which means it is produced from a renewable resource.
Water Harvesting
Water harvesting infrastructure aims to conserve and effectively use water resources, decrease water waste, and promote sustainable production practices in our company.
Green Power
By promoting the use of green power, our company reduce its reliance on non-renewable energy sources, lower its carbon footprint, and contribute to a more sustainable energy future.
Contact
Get in touch with us easily by filling out our inquiry form or sending us an email. We'll be glad to answer any questions you have and arrange a meeting to discuss your needs. Contact us today!
Location:
21, Main Road, Arachalur, Palliyuthu, Tamil Nadu - 638104. India
Email:
sales@shansubstrates.com
Call:
+91 8123977734